Embarking on a concrete installation project is an exciting endeavor, but it requires careful planning and execution to ensure success. At [Your Company Name], we take pride in our meticulous approach to every step of the process, from initial estimate to final finishing touches. Let's dive into the detailed process of a concrete installation project:
Onsite Estimate and Consultation: We begin by scheduling an onsite consultation where our team assesses your project requirements, discusses design options, and provides samples for you to choose from. We take precise measurements to determine the scope of the project and offer a quick turnaround on a detailed quote.
Project Scheduling: Once you've approved the quote, we work with you to schedule your project into our calendar. Our goal is to accommodate your timeline while ensuring we have adequate resources and manpower for a seamless installation process.
Locates for Underground Utilities: Prior to excavation, we call for locates to identify any underground utilities, ensuring a safe and efficient work environment.
Excavation: Using heavy machinery, we carefully excavate the area to the required depth, typically ranging from 10 to 24 inches, depending on the project specifications.
Forming and Bracing: Next, we construct forms and braces to create the mold that will hold the concrete in place during the pouring process. This step is crucial for achieving precise dimensions and a smooth finish.
Installation of Rebar Rods: To reinforce the concrete and enhance its strength and durability, we install heavy-duty rebar rods tied together with steel ties. Additionally, each project includes rebar rods extending under the slab into the foundation for added stability.
Expansion Joints: Expansion joints are strategically placed to allow for the natural movement of the concrete without risking cracking or damage. These joints are attached to existing concrete surfaces and provide space for expansion and contraction.
Ordering Concrete from a Local Supplier: We believe in supporting local businesses, which is why we source our concrete from a trusted local supplier that shares our commitment to quality and community. We order a custom mix design tailored to the specific requirements of your project, selecting the highest grade concrete for optimal strength and durability.
Placing and Finishing the Concrete: Once the concrete arrives at the job site, our team springs into action, utilizing a combination of old-world techniques and modern advancements to place and finish the concrete. This process typically takes between 3 to 6 hours, depending on the size and complexity of the project.
Curing and Drying Time: After the concrete has been placed, it requires a period of curing and drying to achieve its full strength. We recommend allowing 24 hours with no foot traffic to ensure proper curing. In warmer temperatures, the concrete can be parked on after 5 days, while cooler temperatures may require a minimum of 10 days for optimal hardness.
Cutting and Washing: The following day, we perform the crucial step of cutting and washing the concrete. This process involves cutting expansion joints to prevent cracking and washing away excess concrete residue. It's a dirty job that requires gallons of water, but it's essential for achieving a smooth and uniform finish.
Sealing the Concrete: Depending on the project specifications, sealing the concrete may be necessary to protect it from stains, moisture, and other environmental factors. We use premium sealers made in Canada, applying them carefully the following day in the morning. It's important to avoid sealing concrete on extremely hot or cold days to ensure optimal results.
Final Clean-up and Beautification: The last step in the process is the final clean-up and beautification of the area surrounding the concrete. We take care to sod, seed, and fertilize the area, ensuring that your finished product is not only functional but also aesthetically pleasing.
At The Art of Concrete, we believe that every concrete installation project is an opportunity to showcase our dedication to quality, craftsmanship, and customer satisfaction. Contact us today to learn more about our services and experience the difference firsthand.
This is a great read. You covered all the things related to concrete installation. We have a very similar process at my company in Thunder Bay. I've been in the industry for some time so its great to see some others taking pride as well. Let's create some magical things for out customers